Installation of industrial flooring (Epoxy floors)

Industrial Epoxy Flooring Installation

Industrial spaces demand floors that can handle heavy loads, daily traffic, chemical spills, and constant cleaning without breaking down. Epoxy flooring is a proven solution for warehouses, production halls, workshops, laboratories, garages, and loading areas where durability and hygiene matter. We install industrial epoxy floors that are engineered for performance and finished to match the safety and operational needs of your facility.

Our approach focuses on correct preparation, the right system selection, and controlled application. When these steps are done properly, epoxy delivers a seamless, hard wearing surface that is easy to maintain and helps protect the underlying concrete from wear and moisture.

Where Epoxy Flooring Works Best

Epoxy flooring is a resin based system applied over prepared concrete to create a tough, continuous surface. It can be formulated for different environments, from clean areas that require a smooth finish to production zones that need added grip or impact resistance. We help you choose the specification that fits your site conditions and daily operations.

• Warehouses and logistics where forklifts, pallet trucks, and racking put constant pressure on the slab.
• Manufacturing and workshops where oils, abrasions, and tool impacts are common.
• Food and hygiene sensitive areas where seamless finishes support better cleaning routines.
• Garages and service bays where chemical exposure and tire marks need to be controlled.
• Technical rooms where dust reduction and easy maintenance are priorities.

If you are comparing options across your site, we can advise on compatible floor covering services for areas that may require different materials than epoxy, while keeping transitions and detailing consistent.

Our Installation Process

1. Site survey and specification

Every successful epoxy floor starts with an on site evaluation. We inspect the concrete condition, flatness, contamination, and moisture risk. Based on traffic levels, chemical exposure, cleaning regime, and slip resistance requirements, we propose an epoxy system and build up that fits the space, whether it is a thin coat for light industrial use or a heavier duty multilayer system.

2. Substrate preparation

Preparation is the foundation of long term performance. We mechanically prepare the surface to open the pores and remove weak concrete, old coatings, dust, and contaminants. Cracks and joints are assessed and treated appropriately, and damaged areas are repaired to restore integrity. Where required, we perform surface leveling so the finished floor looks uniform and functions correctly under rolling loads.

3. Priming and moisture control

We apply a suitable primer to promote adhesion and to stabilize the substrate. If moisture testing indicates elevated risk, we recommend a moisture tolerant primer or barrier system. This helps prevent blistering and debonding, especially in older slabs or buildings without a vapor barrier.

4. Epoxy application and finishing

The epoxy is mixed and applied in controlled conditions, with attention to coverage rates and cure times. Depending on the chosen system, we may install a base coat, broadcast aggregates, and a topcoat for chemical resistance and easy cleaning. Finishes can be smooth, satin, or textured to improve grip, including slip resistant options for wet zones and ramps.

For multi area sites, we can coordinate epoxy works with other floor installation services to reduce downtime and keep the project moving on schedule.

Performance Options and Add Ons

Industrial epoxy is versatile and can be tailored to the environment. We guide you through practical choices that affect safety, maintenance, and appearance.

• Slip resistance with graded aggregates to improve safety without making cleaning difficult.
• Chemical resistance for oils, fuels, cleaning agents, and process chemicals depending on exposure.
• Color zoning and line marking to support traffic routes, safety areas, and work cells.
• Dust control with sealed surfaces that reduce concrete dusting and simplify housekeeping.
• Hygienic detailing such as cove edges where required to support wash down routines.

If you have existing floors that are peeling, cracked, or stained, we can also advise whether refurbishment or full replacement is best, and how it fits into wider floor repair services on your site.

What to Expect During the Project

We plan industrial flooring projects to minimize disruption. After the survey, we agree the work zones, access routes, protection of adjacent areas, and cure times. Epoxy systems need controlled curing, so we schedule around temperature and ventilation and provide clear guidance on when foot traffic and equipment can return.

1. Pre start preparation including isolation of the area and protection of walls, drains, and sensitive equipment.
2. Installation and quality checks with consistent mixing, thickness control, and finish inspection.
3. Handover including maintenance guidance, cleaning recommendations, and care instructions to extend service life.

Whether you are fitting out a new unit or upgrading an active facility, we deliver an epoxy floor that is built for your operations, finished neatly, and supported with practical advice so it performs for years to come.